We live in a time of fast fashion and built-in obsolescence, where items like wetsuits don’t seem to last as long as they did in the good old days. It also feels like a long time since we saw anything new in terms of wetsuit innovation.
Well, we think you’ll be interested in what Orca has been working on because their wetsuits for surfers are blending the quality the brand is known for with some really creative solutions for those of us who brave cool oceans in pursuit of wave-riding pleasure!
Meet the Orca Kabuki
The Orca Kabuki wetsuit is Orca’s latest high-performance surf model, designed to deliver superior winter warmth with excellent flexibility—a rare combination in thicker wetsuits. While Orca is relatively new to surf gear, its commitment to quality wetsuits dates back to 1995 with the Predator model, trusted by elite swimmers and triathletes in challenging waters.
Inspired by the resilience of the killer whale, Orca reflects this dedication in every detail, whether you’re competing in a triathlon race or bracing for a winter surf session in New Zealand.
Stepping Up from the Tango
Our introduction to Orca’s surf lineup began with the Tango 3/2mm wetsuit, an ideal choice for summer and spring surfing. With its lightweight, second-skin fit, the Tango quickly became a favorite, delivering flexibility and performance.
Enter the Kabuki 5/3mm U-Zip, a winter-ready wetsuit that matches the Tango’s streamlined fit and flexibility despite its added thickness. Designed with a Hybrid U-Zip system, the Kabuki offers unrestricted movement and excellent insulation, allowing surfers to paddle and ride without restriction—even in winter’s chill. The U-Zip is an innovation that we love and suspect will be copied by many of the other traditional surf brands.
Let’s explore some of the features that make the Kabuki a winner.
Maximum Warmth and Protection
The Supreme Seal technology in the Kabuki provides an exceptional seal, keeping water out and warmth in. It combines an inner layer of Smooth Skin neoprene around the wrists and neck with a Hybrid U-Zip closure and seam-free Non-Stitch construction in the legs. This advanced design, along with top-quality Japanese adhesive in the seams, ensures maximum durability and protection from wind and humidity, making it perfect for extended surf sessions. Additionally, the recycled thermal inner fabric uses quick-dry technology, so you’re ready for a second session in no time.
Testing the Kabuki in Raglan: Men’s Fit
Brad tested the men’s Kabuki at Raglan, one of New Zealand’s top surf destinations. Despite the winter chill, the Hybrid U-Zip kept him warm and dry, while GBS (Glued and Blind Stitched) seams and the Smooth Skin finish ensured flexibility and watertight performance. The suit’s Duraskin stretch lining also contributed to its comfort, making it easy to paddle and ride.
Here is Brad’s review:
I first tried the Orca Kabuki Surf Wetsuit on a sunny, cold day at Raglan, and from the moment I slipped it on, I was impressed. Raglan is frigid, especially in winter, so the thick, slick outer skin of the Kabuki was a perfect match. Sliding into it felt almost like suiting up as Batman—sleek, sturdy, and ready for action.
The real star feature here is the U-zip. This innovative zip design does away with the standard over-the-head, front zip that can create uncomfortable tension on one shoulder. Instead, the U-zip starts on the back of the right shoulder, arches across the chest in a U-shape, and finishes over the left shoulder. It’s concealed within the suit, leaving a seamless exterior and an evenly distributed fit across the shoulders and chest. Paddling felt effortlessly smooth with no drag or imbalance.
As soon as I hit the water, I could feel the difference. The suit was perfectly snug, with no flushing, even in chilly surf. I often take my daughter surfing and will swim alongside her for an hour or more, yet with the Kabuki, I never feel the cold—even during the harshest New Zealand winters.
It’s exciting to see brands like Orca branching into the surf world, bringing the same quality and legacy they’re known for in triathlon and swimming wetsuits. Orca has truly innovated with this suit, especially with the U-zip design. Overall, I’m delighted with the Kabuki—it’s my go-to for winter sessions, and I’d recommend it to any surfer looking for warmth, comfort, and a smartly designed fit that enhances the whole experience.
Sliding into it felt almost like suiting up as Batman—sleek, sturdy, and ready for action.
Brad is 5’9″ and is wearing a size 7
Women’s Fit at Mount Maunganui
Geniya put the women’s Kabuki wetsuit to the test at Mount Maunganui’s Omanu Beach, catching small longboard waves. “I’m usually cold in winter, but the Kabuki felt warm and light, even at 5/3mm thickness,” she shared. She noted that the seamless lower body design provided excellent freedom of movement and kept water out effectively. “The Supreme Thermal X Fast Dry lining made it easy to slip into for a second session without the discomfort of a soggy wetsuit,” she added.
Geniya was especially impressed by the suit’s look and feel: “The minimalistic design with subtle branding feels modern and sophisticated, perfect for surfers who want a stylish yet understated look.” She also highlighted the fit, saying, “The suit hugs the body without feeling restrictive, thanks to its ergonomic, women-specific cut. It fits close without feeling tight, giving a contoured fit that moves naturally with the body.”
Geniya is 5’5″ and is wearing a size S
Key Features and Performance
The Orca Kabuki 5/3 U-Zip is handmade in Japan with high-quality materials, balancing warmth, durability, and flexibility. We tested both the men’s and women’s models in different New Zealand conditions, and both proved why the Kabuki is a worthwhile investment for dedicated winter surfers.
The Wide Comfort Fit in the shoulder and underarm areas provides unrestricted movement, perfect for long paddling sessions. Smooth Skin material in the upper body—commonly used in triathlon suits—further enhances flexibility and thermal comfort.
Sustainability and Craftsmanship
Aligned with Orca’s values, each Kabuki wetsuit is crafted with sustainable practices, including recycled thermal fabric for added eco-friendliness. Every aspect—from the premium Japanese glue to the technical design—reflects Orca’s commitment to top-notch, eco-conscious wetsuits.
Final Verdict
For serious winter surfers, the Orca Kabuki 5/3 U-Zip stands out as a premium option. It’s an investment that feels like a second skin, even in colder waters. While the Tango wetsuit remains our favorite for warmer months, the Kabuki elevates Orca’s surf lineup with a combination of warmth, flexibility, and sustainable craftsmanship, tailor-made for surfers who brave winter waves.
Is Orca’s Kabuki the World’s Best Premium Winter Wetsuit?
Best features
Hybrid U-Zip closure
Smooth Skin neoprene
Seam-free Non-Stitch construction
Supreme Thermal X Fast Dry lining
